{"id":2688,"date":"2022-02-18T10:13:15","date_gmt":"2022-02-18T09:13:15","guid":{"rendered":"https:\/\/www.pkvarel.com\/?p=2688"},"modified":"2022-02-18T10:13:15","modified_gmt":"2022-02-18T09:13:15","slug":"pm4-new-winder-fit-for-increasing-production-output","status":"publish","type":"post","link":"https:\/\/www.pkvarel.com\/en\/pm4-new-winder-fit-for-increasing-production-output\/","title":{"rendered":"PM4: New winder fit for increasing production output"},"content":{"rendered":"\n<p><strong><strong><strong>With a new winder and an automatic reel transport, Papiermaschine 4, which was rebuilt in 2020, can now further increase its performance curve.<\/strong> <\/strong><\/strong><\/p>\n\n\n\n<div class=\"wp-block-image\"><figure class=\"alignleft size-large is-resized\"><img decoding=\"async\" src=\"https:\/\/www.pkvarel.com\/wp-content\/uploads\/2022\/02\/rsm4_web-1024x682.jpg\" alt=\"\" class=\"wp-image-2683\" width=\"-161\" height=\"-107\" srcset=\"https:\/\/www.pkvarel.com\/wp-content\/uploads\/2022\/02\/rsm4_web-1024x682.jpg 1024w, https:\/\/www.pkvarel.com\/wp-content\/uploads\/2022\/02\/rsm4_web-300x200.jpg 300w, https:\/\/www.pkvarel.com\/wp-content\/uploads\/2022\/02\/rsm4_web-768x512.jpg 768w, https:\/\/www.pkvarel.com\/wp-content\/uploads\/2022\/02\/rsm4_web-1536x1024.jpg 1536w, https:\/\/www.pkvarel.com\/wp-content\/uploads\/2022\/02\/rsm4_web.jpg 2000w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><figcaption>New winder for Papiermaschine 4 (PM4)<\/figcaption><\/figure><\/div>\n\n\n\n<p>The system from the manufacturer Valmet that has now been commissioned comprises a two-drum winder with transfer rails and turntable for reel transport. With a net web width of 5,300 mm, the winder is designed for use with recycled liner types with a basis weight of 100 &#8211; 280 g\/m2. The maximum production speed is 2,700 m\/min. The line is equipped with a dual unwind system. This feature makes it possible to significantly reduce makeready times and thus contributes significantly to a higher performance of the winder.<\/p>\n\n\n\n<p>As a result, the winder capacity of the line is now fit for the further increasing production output of Papiermaschine 4 (PM4). After the rebuild in 2020, PM4 will offer increased production capacity for the established grades Jade White Classic and Jade Kraft within the scope of PKV&#8217;s overall approval.<\/p>\n\n\n\n<p>Here you can see around 12 months of construction and assembly in a time-lapse video: <\/p>\n\n\n\n<div class=\"ghostkit-video\" data-video-type=\"yt_vm_video\" data-video=\"https:\/\/youtu.be\/KbLed4RBd_E\" data-video-aspect-ratio=\"16:9\" data-video-volume=\"100\" data-click-action=\"plain\"><div class=\"ghostkit-video-play-icon\"><\/div><div class=\"ghostkit-video-loading-icon\"><span class=\"ghostkit-svg-icon ghostkit-icon-spinner\"><\/span><\/div><\/div>\n\n\n\n<p>The Papier- und Kartonfabrik Varel (PKV) will further develop the mill to a production capacity of one million tonnes of corrugated board papers as well as cardboard in the coming years. The raw material for this will remain &#8211; as it has since 1950 &#8211; recycled waste paper. At the same time, PKV continues to improve its energy efficiency through numerous investments. To strengthen and modernise the site, the company is currently implementing a seven-year strategy programme with a total volume of about 280 million euros. PKV has invested around 60 million euros of this in the now completed modernisation of line 4 (Papiermaschine 4 and associated equipment), which alone has improved the line&#8217;s capacity by around 60,000 tonnes per year.<\/p>\n\n\n\n<p>We would like to thank these companies (the main ones involved in the project) for the good cooperation:<\/p>\n\n\n\n<ul class=\"wp-block-list\"><li>Actemium Cegelec GmbH, Frankfurt am Main<\/li><li>AFRY Deutschland GmbH, Dresden<\/li><li>Aarsleff Grundbau GmbH, Hamburg<\/li><li>Bassenberg &amp; Schwarting, Rodenkirchen<\/li><li>Butting Anlagenbau GmbH &amp; Co. KG, Schwedt\/Oder<\/li><li>Carstens Maschinenbau GmbH, Varel<\/li><li>C-En Dr.-Ing. Carsten Buchtmann, Georgsmarienh\u00fctte<\/li><li>CM-Montage GmbH, Hopsten<\/li><li>Core Link AB, Falkenberg (Schweden)<\/li><li>Dr. Ecklebe GmbH, Wernigerode<\/li><li>E. u. H. Brunken GmbH &amp; Co.KG, Varel<\/li><li>Ingenieurb\u00fcro Etzweiler, K\u00f6ln<\/li><li>Dipl.-Ing. Hartmut Fangmann, Varel<\/li><li>Fortwengel GmbH, D\u00f6rpen<\/li><li>GEOdEX Ing. B\u00fcro f\u00fcr Umweltplanung, Neustadt am R\u00fcbenberge<\/li><li>Harms Heizung GmbH, Varel<\/li><li>J\u00fcrgen Hellmann GmbH, Oldenburg<\/li><li>IF\u00dcREL Automation GmbH, L\u00fcnen<\/li><li>Isoliertechnik GmbH Oberhausen, Oberhausen<\/li><li>Jagenberg Paper Systems GmbH, Krefeld<\/li><li>KBS Kernbohr Service GmbH, Rastede<\/li><li>Brandschutz Keuchel, Neuss<\/li><li>Kirchner Stahlbau GmbH, Wardenburg<\/li><li>C. Labes GmbH, Varel<\/li><li>Langer E-Technik GmbH, Varel<\/li><li>Max B\u00f6gl Fertigteilwerke GmbH&amp;Co.KG, Liebenau<\/li><li>Minimax GmbH, Achim<\/li><li>MSB, Maschinen-u.Stahlbau GmbH&amp;CoKG, D\u00fcren<\/li><li>Nyblad Maschinen- und Anlagenbau, Papenburg<\/li><li>p+p project automation ag, Schindellegi (Schweiz)<\/li><li>Procemex Ltd., Jyf\u00e4skyl\u00e4 (Finnland)<\/li><li>Rova-Mix Transportbeton + M\u00f6rtel, Varel<\/li><li>Artur Scheffczik, Osnabr\u00fcck<\/li><li>Siemens Energy Global GmbH &amp; Co.KG, Stuttgart<\/li><li>Steenhoff GmbH &amp; Co. KG, Rhauderfehn<\/li><li>St\u00f6bich Brandschutz GmbH, Goslar<\/li><li>Wilhelm Meyer GmbH &amp; Co. KG, Varel<\/li><li>Tischlerei Gerdes GmbH &amp; Co. KG, Jade<\/li><li>Ulferts GmbH, Moormerland<\/li><li>Valmet Technology Oy, Espoo (Finnland)<\/li><li>Valmet GmbH, Darmstadt<\/li><li>Waerag Planungsgesellschaft m.b.H, Wien (\u00d6sterreich)<\/li><li>E&amp;E Wiggers Bedachungen GmbH, Stadland<\/li><\/ul>\n\n\n\n<p><\/p>\n\n\n\n<p><\/p>\n","protected":false},"excerpt":{"rendered":"<p>With a new winder and an automatic reel transport, Papiermaschine 4, which was rebuilt in 2020, can now further increase its performance &#8230;<\/p>\n","protected":false},"author":8,"featured_media":2683,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"ghostkit_customizer_options":"","ghostkit_custom_css":"","ghostkit_custom_js_head":"","ghostkit_custom_js_foot":"","ghostkit_typography":"","footnotes":""},"categories":[113,137],"tags":[],"class_list":["post-2688","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-company","category-press"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.2 - 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